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Commercial Grade Forklift Covers - MADE IN NORTH AMERICA  *OSHA Approved
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Commercial Grade Forklift Covers - MADE IN NORTH AMERICA

National Forklift Overhead Guard Sizing Guide: Which One Fits Your Forklift?



How often do your forklift operators deal with rain dripping on the seat, sun glaring in their eyes, or debris falling from overhead shelves? These everyday annoyances aren’t just uncomfortable; they slow work down and put people at risk. That’s why a well-fitted overhead guard is essential. 

It protects the operator, shields the equipment, and keeps your shifts running safely and efficiently. Choosing the right size doesn’t have to be complicated, and with the National Forklift Overhead Guard, finding the perfect fit is simple.


Why an Overhead Guard is Most Important

Forklift drivers face hazards most people never notice. Sun glare can make it hard to see clearly, rain can make the seat slippery, and debris from above can strike unexpectedly. All of these slow down and create risks for the operator.

OSHA requires powered industrial trucks to have overhead guards, but safety is about more than just compliance. A guard gives operators peace of mind, helps prevent accidents, and keeps forklifts in better condition. When the team feels protected, they work faster, smarter, and more confidently.



Introducing the National Forklift Overhead Guard

Not all covers are built the same. TheNational Forklift Overhead Guard is designed to handle real working conditions. It is composed of tough black transparent PVC that is tear-resistant, scratch-resistant, and weatherproof. Operators are provided with security without being visible or uncomfortable.

It may have some of its essential characteristics:

Best Quality: Tear-resistant PVC, which is resistant to daily use.

Durable Build: Strong, tear-resistant PVC that holds up to daily use.

Clear Visibility: 50% transparency keeps light in and eyes comfortable.

UV Protection: Anti-yellowing sunlight inhibitor prevents fading and blocks harmful rays.

Waterproof: Resists rain and corrosion, keeping equipment dry.

Cold Resistant: It is flexible at room temperature as low as freezing and will not crack below -4°C.

Easy Installation: Rope and reinforced buttonholes make setup fast.

This isn't just a cover. It is a protection that is comfortable, safe, and reliable to the operators in their every shift.



Two Sizes to Keep It Simple

The most important issue to consider when purchasing an overhead guard is the selection of size. National Covers makes it simple with two distinct options:

CLX 33×45: Ideal for small to mid-sized forklifts

CLX 53×55: Fits larger lifts needing more coverage

You also do not need to sift through multiple measurements and hundreds of charts with only two choices. A single option guarantees maximum protection and good fit.


How to Measure Your Forklift

It is possible to find the right guard with a couple of simple measurements:

Inside Width: Measure the frame from side to side

Inside Length: Measure front to back

Check for Obstacles: Lights or brackets may affect how the guard sits

Once you have these figures, it is simple to find the right size of forklift. Closer to 33×45? Pick the smaller option. Closer to 53×55? The larger option is the right fit. A few minutes of measuring saves time, money, and safety concerns down the line.


Real-Life Benefits for Operators

Operators notice the difference immediately. With the right overhead guard:

  • Rain stays off the seats and controls
  • Sun glare is softened without blocking visibility
  • Debris falling from racks or pallets is stopped before it reaches the cab

Consider a crowded warehouse during the summer. Forklift operators work many hours in the sun. An adequate overhead guard eliminates exhaustion and maintains focus. In a construction site that is outside, in winter, and it is raining, the guard will ensure that the water does not drip on the controls and allow work to proceed unhindered.

Even minor changes such as these translate to easier transitions and healthier businesses.

Safety and Compliance

No one wants OSHA violations. Using a National Forklift Overhead Guard ensures your forklifts meet regulations while going beyond the basics. The cover is strong, fits well, and protects operators every day. A properly sized guard keeps people safe, equipment intact, and your operation running efficiently.

Quick Installation That Stays Put

Installation shouldn’t be a headache. With this guard, it’s simple: thread the rope through reinforced buttonholes, secure it, and you’re done. Once in place, it stays put throughout heavy shifts. No constant adjustments or readjustments. It spares both operators and maintenance personnel time and frustrations.

When to Replace Your Guard

Even the most durable covers have to be replaced. Look for these signs:

  • Tears or holes in the PVC
  • Scratches that limit visibility
  • Yellowing or stiffness in cold weather

Replacing worn guards before they fail ensures operators stay protected and productivity doesn’t suffer.


Why National Forklift Overhead Guards Stand Out

A lot of the covers promise safety, and not many of them can deliver repeatedly. National Forkift Covers provides simple protection, two sizes, and convenient installation, as well as durable materials. Just add OSHA approval, UV protection, and waterproofing, and it is understandable why this guard is trusted in warehouses, construction sites, and outdoor operations.

Ordering is simple, too. The correct size is available online on the site with shipping speed. There is no need to scramble through various suppliers or be concerned with improper sizing.

Tips for Operators and Managers

To get the most from your overhead guard:

Inspect Regularly: Check weekly for tears, scratches, or stiffness.

Keep it Clean: Wipe off dust and grime to maintain visibility.

Secure Properly: Always tie ropes tightly to avoid movement.

Train Operators: Make sure drivers know how to check and adjust the cover if needed.

Simple habits like these keep operators safe and extend the life of the guard.


Conclusion

An overhead guard is not a simple safety measure. It makes the process more comfortable, with less downtime and operator-oriented. The National Forklift Overhead Guard does all that in only two sizes, CLX 33x45 when working with smaller lifts and CLX 53x55 when working with larger lifts. It is the obvious solution in warehouses, construction sites, and outdoor yards because of dits urable material, UV protection, waterproofing, and easy installation.

You can spare some minutes to take a measurement of your forklift, select the correct size, and provide your staff with the proper guard that they can count on daily. Even such little steps can contribute significantly to safety, efficiency, and peace of mind.

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